Raw Material Stage

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Quality Plan

		Raw Material Inspection Stage

		Inprocess Inspection Stage

		Final Stage

Raw Material Inspection Stage

INPROCESS QUALITY PLAN REF : QP / 02, Rev 00
ITEMS : Hexagonel / Round / Square & Rectangular Bars
SR NO.	PARAMETER	SPECIFI- CATION	MODE OF CHECK	SAMPLE SIZE	FREQUENCY	RESPONSI- BILITY	REACTION PLAN	RECORD REF.
1.1	Visual Finish a) Cracks b) Rust c) Rupture d) Pittings	As per Master / Controlled Sample	Visual	100%	Every Lot	Q .C Officer	In case of rejection , return to vendor	Incoming Inspection Report QC/F/01/00
1.2	Dimensions a) Length b) Diameter c) width d) Height e)A/F	As per Baxcell Drg./ Catalogue or Customer Drg./ Sample	Vernier Scale Measuring Tape Scale	100% ***	Every Lot	Q .C Officer	--Do--	Incoming Inspection Report QC/F/01/00
*** If no. of pieces is more than 05 Lengths, then carry out sampling inspection i.e samples quantity will be Minimum 5 Nos. + 1 ( for every 5 nos.)
1.3	Hardness Test	As per ASTM/BS standards	Carried out at laboratory	Randomly selected sample	Every Lot	Laboratory	--Do--	Laboratory Test Certificate
1.4	Chemica Analysisl	As per ASTM/BS standards	Carried out at laboratory	--Do--	Every Lot	Laboratory	--Do--	Laboratory Test Certificate
Note:- Apart from the above inspection methods , if any special requirement of testing from customer is required , then the suitable standards recommended by customer will be reffered & followed.

ITEMS :- PIPES
SR NO.	PARAMETER	SPECIFI-CATION	MODE OF CHECK	SAMPLE		REACTION PLAN	RESPONSI -BILITY	RECORD REF.
SR NO.	PARAMETER	SPECIFI-CATION	MODE OF CHECK	SIZE	FREQUENCY	REACTION PLAN	RESPONSI -BILITY	RECORD REF.
2.1	Visual Finish a) Cracks b) Rust c) Rupture d) Pittings	As per Master / Controlled Sample	Visual	100%	Every Lot	In case of rejection, return to ven-Do-r	Q .C Officer	Incoming Inspection Report QC/F/01/00
2.2	Dimensions a) OD b) ID c) Thickness d) Length	As per Baxcell Drg./ Catalogue or Customer Drg./ Sample	Vernier Scale	100%	Every Lot	--Do--	Q .C Officer	Incoming Inspection Report QC/F/01/00
*** If no. of pieces is more than 05 Lengths, then carry out sampling inspection i.e samples quantity will be Minimum 5 Nos. + 1 ( for every 5 nos.)
2.3	Test / Mill Certificate from supplier	As per ASTM standards	Review	100%	Every Lot	In case of co -relation of TC with material, in case of any discrepancy reject the lot & return to vendor.	Q .C Officer	Test / Mill Certificate from supplier.
Note:- Apart from the above inspection methods , if any special requirement of testing from customer is required , then the suitable standards recommended by customer will be reffered & followed

ITEMS : FORGINGS
SR NO.	PARAMETER	SPECIFI- CATION	MODE OF CHECK	SAMPLE		RESPONSI -BILITY	REACTION PLAN	RECORD REF.
SR NO.	PARAMETER	SPECIFI- CATION	MODE OF CHECK	SIZE	FREQUENCY	RESPONSI -BILITY	REACTION PLAN	RECORD REF.
1.1	Visual Finish a) Cracks b) Rust c) Rupture d) Pittings	As per Master / Controlled Sample	Visual	100%	Every Lot	Q .C Officer	In case of rejection , return to vendor	Incoming Inspection Report QC/F/01/00
1.2	Dimensions a) Length b) Diameter c) width d) Height e) A/F	As per Baxcell Drg./ Catalogue or Customer Drg./ Sample	Vernier Scale Measuring Tape Scale	3%	Every Lot	Q .C Officer	--Do--	Incoming Inspection Report QC/F/01/00
1.3	Hardness Test	As per ASTM/BS standards	Carried out at laboratory	Randomly selected sample	Every Lot	Laboratory	--Do--	Laboratory Test Certificate
1.4	Physical Chemical Analysis	As per ASTM/BS standards	Carried out at laboratory	--Do--	Every Lot	Laboratory	--Do--	Laboratory Test Certificate
Note:- Apart from the above inspection methods , if any special requirement of testing from customer is required , then the suitable standards recommended by customer will be reffered & followed.